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AI Solution

DogWoodPro: Integrated AI Solution

Modularly Expandable Intelligent AI Solution

Each module in DogWoodPro can operate independently and seamlessly interconnect with others to form a unified AI-driven solution
Provide solutions comprised of modules requested by clients

PrediPro: Real-time Product Prediction

Features

  • Real-time Product Quality Prediction Solution
  • Reducing Product Quality Management Costs
  • Explanations for Real-time Product Quality Predictions

Benefits

  • Analyzes real-time data from thousands of sensors to precisely predict product quality and yield at both the unit process and plant-wide levels
  • Significantly reduces production quality issues and operational costs caused by limited sampling frequency and manpower shortages
  • Delivers validated and reliable prediction performance across a variety of operational scenarios, including catalyst decay, mode shifts, and feed changes

AnalyPro: Operational Data Analysis

Features

  • Integrated Operational Data Insights
  • Intuitive Data Visualization for User-defined sensors and time periods
  • AI-based Tailored Analysis

Benefits

  • Provides in-depth analysis of the relationships between key variables (tags) and productivity, helping users intuitively understand the current state of the process
  • Identifies the variables that most significantly influence core metrics such as yield and quality
  • Offers visualization tools to analyze variable trends under different conditions, helping to establish optimal operating strategies

OptPro: Plant AI Optimizer

Features

  • Suggestion of Operating Conditions to Achieve Target Quality
  • Fast and Comprehensive Optimization with XAI-based Insights
  • Easy-to-Use Interface with Process Flow Diagram Visualization
  • Evaluation and Analysis of Operating Strategies

Benefits

  • Recommends optimal operating conditions to achieve target yield or quality, supported by Explainable AI (XAI) for full transparency
  • Enables efficient decision-making in complex operations, reducing the burden on engineers
  • Provides actionable insights that go beyond simple analysis, driving real improvements in plant performance

SimPro: Plant AI Simulator

Features

  • Operational Scenario Testing with Easy-to-Use Interface
  • Accurate and Fast Results
  • Cost Savings through Fast Decision-making
  • Improved Understanding of Process and Plant Behavior

Benefits

  • Delivers predictions in under a second for unit processes and just a few seconds for entire plants
  • Allows intuitive operation without requiring expert knowledge of process simulation
  • Supports easy back-testing and predictions across various operational scenarios, helping engineers develop robust operating strategies

SafePro: Safety Analysis

Features

  • Real-Time Detection of Various Anomalies and Events
  • Reports on Anomaly Patterns and Related Sectors at User-Defined Periods
  • Significantly Reduced False Alarms

Benefits

  • Delivers true anomalies from massive amounts of sensor data by minimizing unnecessary alerts, leveraging cutting-edge technologies and domain expert knowledge
  • Provides safety analysis reports for user-defined time periods and pinpoints sectors where anomalies occur most frequently
  • Enables preventive maintenance and enhances the user’s ability to respond to safety-related events

PlantBot: Agentic LLM

Features

  • Accident Scenario Prediction and Response Guidance
  • Enhanced Process Understanding
  • Real-Time Q&A for On-Site Situations
  • Robust Security of Plant Information

Benefits

  • Functions as an on-premise AI assistant powered by agentic LLMs and DogWoodAI code, integrated with SafePro or operable independently
  • Predicts potential accidents and suggests countermeasures using SOPs, HAZOP, P&ID, manuals, incident history, and equipment data
  • Offers instant, conversational support for anomalies, quality issues, and failures—enhancing troubleshooting, maintenance, and employee training

MLOps: AI Management

Features

  • Reliable use of AI solutions through automatic updates
  • Reduced Maintenance Costs for AI Solutions

Benefits

  • Automatically updates AI models using advanced technology
  • Maintains excellent performance, by incorporating newly accumulated operational data
  • Provides consistent, stable results without performance degradation over time, even as production operations evolve

Consulting for industrial AI solution challenges

DogWoodAI offers specialized consulting services for industries that have plans to build AI-driven autonomous manufacturing plants. By leveraging clients’ data, DogWoodAI conducts thorough assessments to evaluate the feasibility of AI solutions tailored to their specific needs.

For industries facing challenges in analyzing plant data, simulating existing or new processes, DogWoodAI draws on extensive expertise in physics-based and model-based methodologies. These consulting services help determine feasibility and reduce costs in developing AI solutions for the plant. If necessary, a technology consultant can propose new processes or modifications to enhance the efficiency of existing or planned plants.

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